Praktische Beispiele aus dem industriellen Einsatz
1) Einsatzbereich auswählen:
Automotive Industry (Automobilindustrie)
2) Sprache auswählen:
APP N° 802
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Differentiation of leather, fabric and synthetic interior components Leather, fabric and plastic interior parts should be differentiated. |
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APP N° 798
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Differentiation of leather and plastic interior components Leather and synthetic interior parts should be differentiated. |
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APP N° 796
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Color differentiation of rubber buffers from a distance The color of rubber buffers should be controlled from a distance. |
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APP N° 778
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Differentiation of leather and synthetic interior components Leather and plastics interior parts should be differentiated. |
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APP N° 775
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Grey carpet differentiation Grey carpets should be differentiated. |
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APP N° 769
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Color control of light pipes The color of light pipes should be controlled. |
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APP N° 760
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Differentiation of interior leather and plastic parts Interior leather and plastic parts should be differentiated. |
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APP N° 759
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Differentiation of leather and synthetic interior components Leather interior components should be differentiated from synthetic interior components. |
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APP N° 758
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Differentiation of interior plastic components Interior plastic parts should be differentiated. |
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APP N° 757
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Frequency control of turbo charger wheels The frequency of turbo charger wheels should be controlled. |
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APP N° 748
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Color differentiation of plastic interior components Plastic interior parts should be differentiated. |
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APP N° 747
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Differentiation of leather and leather imitation interior components Leather interior components should be differentiated from plastic interior parts. |
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APP N° 735
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Color mark detection on slide bearings The color mark on slide bearings should be detected. |
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APP N° 734
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Differentiation of leather from PVC interior components Leather interior parts should be differentiated from PVC components. |
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APP N° 729
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Counting of folds on oil and air filter mats Folds of oil and air filter mats should be detected. |
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APP N° 721
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Differentiation of shiny and matt automotive interior components Matt and shiny interior components should be differentiated. |
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APP N° 709
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Backside–frontside color differentiation of leather interior components Leather interior components should be color differentiated related to the backside–frontside. |
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APP N° 708
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Color differentiation of painted plastic components Lacquered plastic components should be color differentiated. |
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APP N° 707
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Color differentiation of lacquered plastic components Painted onyx-black components should be differentiated from lacquered black components. |
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APP N° 703
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Position and angle control of washer jets The position and angle of washer jets should be controlled. High-end washer jets provide normally two near-collimated water jets with a rigid angle and a fan beam with a wide angle. The task of the measuring instrument is furthermore to control the opening angle of the fan beam as well as the amount of water in the near-collimated water jets. |
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APP N° 697
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Distance measurement of plastic side windows The distance to plastic side windows should be measured. |
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APP N° 696
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Color differentiation of black and brown interieur plastic components Black and brown interior plastic parts should be color differentiated. |
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APP N° 695
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Gloss measurement of leather imitations The gloss of leather interior imitations should be measured. |
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APP N° 689
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Color differentiation of plastic automotive components Lacquered automotive plastic components should be color differentiated. |
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APP N° 678
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Lacquer quality control of shiny interior trims The lacquer quality of shiny interior trims should be controlled. |
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APP N° 677
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Color differentiation of shiny interior trims Shiny interior trims should be color differentiated. Here, the challenge is the range of colors, from dark to bright. |
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APP N° 676
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Color differentiation of matt interior trims Matt interior trims should be color differentiated. Here, the challenge is the range of colors, from dark to bright. |
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APP N° 675
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Color differentiation of loudspeaker covers Loudspeaker covers should be color differentiated. |
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APP N° 671
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Backside-, frontside detection of carpets The backside from a carpet should be differentiated from the frontside. |
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APP N° 668
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Color-fluorescence differentiation of interior automotive components Interior automotive parts should be color differentiated. |
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APP N° 667
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Color differentiation of leather interior components Leather interior parts used in the automotive area should be color differentiated. |
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APP N° 664
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Gear differentiation Chemically non-treated gears should be distinguished from blackened gears. |
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APP N° 661
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Graphite fabric thickness measurement The thickness of a graphite fabric should be measured. |
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APP N° 660
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Welding line detection on stainless steel tubes The welding line on stainless-steel tubes should be detected. At this, the stainless-steel tube is rotating. |
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APP N° 659
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Detection of different primers Different, fluorescent primers should be detected. Here, the primers will be applied on a black surface. |
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APP N° 655
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Thickness control of a transparent adhesive layer on a UV fluorescent transparent plastic film The thickness of a transparent glue on a transparent but fluorescent plastic film should be measured. |
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APP N° 654
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Detection of fluorescent coating on black leather A gap with a width of 5mm in the fluorescent coating on a black leather surface should be detected. |
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APP N° 652
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Glue bead presence control on plastic components The presence of adhesive on black plastic parts should be controlled. |
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APP N° 651
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Presence control of a primer layer on a plastic component A primer layer on a plastic surface should be detected. |
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APP N° 649
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Color control of automotive paints Automotive paints should be color differentiated. At this, the correct parts should be separated from the incorrect parts. |
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APP N° 648
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Color measurement of car paints The color of car paints should be measured and controlled whether the respective color is inside a certain dE tolerance to the corresponding reference. |
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APP N° 644
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Differentiation of automotive interior components Automotive interior components should be differentiated. |
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APP N° 642
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Coating control on glass plates The different coatings on glass plates should be color controlled. |
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APP N° 641
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Inline-control of welding line on stainless steel tubes A welding line should be inline controlled on stainless steel tubes. At this, the tube will be shifted along the welding line. |
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APP N° 640
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Welding line control on stainless steel tubes A welding line should be controlled on stainless steel tubes. At this, the tube will be shifted along the welding line. |
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APP N° 639
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Welding line detection on stainless steel tubes A welding line should be detected on stainless steel tubes. At this, the tube can be turned. |
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APP N° 637
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Differentiation of fabric and alcantara interior components Fabric and alcantara interior components should be differentiated. |
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APP N° 636
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Color differentiation of rearview mirror housings Rearview mirror housings should be color differentiated. |
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APP N° 627
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Color differentiation between white and metallic white lacquered parts White painted parts should be differentiated from metallic white lacquered components. |
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APP N° 624
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Color Differentiation of interior components Automotive interior components should be color differentiated at a big distance. |
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APP N° 621
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Differentiation of wooden and carbon based interior components Wooden and carbon based interior components should be differentiated. |
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APP N° 618
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Color differentiation of threads through shiny transparent plastic film Components with different colored threads should be differentiated. |
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APP N° 615
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Color differentiation of interior automotive components Interior components should be color differentiated. |
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APP N° 614
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Differentiation of leather and leather imitation interior parts Leather interior parts should be differentiated from leather imitation interior components. |
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APP N° 613
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Distance measurement to colored car glass The distance to colored car glass should be measured. It has to be taken into account, that due to the fact, that several measuring points at the glass surface are necessary, the space for the respective measurement device, especially the frontend is limited. |
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APP N° 612
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Investigation of lacquered components in regards to gloss and haze Lacquered components should be controlled in regards to gloss and haze. |
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APP N° 608
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Color differentiation of automotive loudspeaker housings The color of automotive loudspeaker housings should be controlled. |
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APP N° 596
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Differentiation of matt and shiny metal parts Matt metal components should be differentiated from shiny metal parts. |
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APP N° 593
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Color differentiation of automotive interior parts Automotive components used in the interior field should be color differentiated. |
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APP N° 578
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Car finish color control Car finish colors should be controlled. |
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APP N° 565
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Color differentiation of plastic automotive interior components Automotive interior plastic parts should be color differentiated. |
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APP N° 559
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Presence control of fluorescent coating The presence of a fluorescent coating on rubber seal should be controlled. |
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APP N° 557
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Differentiation of black leather, leather imitation and alcantara components Black leather interior components should be distinguished from black leather imitation as well as alcantara material. |
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APP N° 556
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Color differentiation of threads Different colored threads, used for sewing leather together, should be controlled on sewing machines. |
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APP N° 555
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Distance measurement on carbon fiber plates The distance to carbon fiber plates should be measured. |
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APP N° 554
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Color differentiation of shiny plastic parts Shiny plastic components, used for the interior automotive field, should be color differentiated. |
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APP N° 553
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Color differentiation of matt plastic interior components Matt plastic parts, used for the automotive interior field, should be color differentiated. |
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APP N° 552
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Color differentiation of beige interior plastic parts Beige plastic parts, which are used in the automotive interior field, should be color differentiated. |
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APP N° 550
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Distance measurement to black rubber band The distance to a black rubber band should be measured. It has to be taken into account, that the surface of the rubber band can change from black matt to black shiny. |
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APP N° 545
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Differentiation of the inner surface of plastic tubes The inner surface of plastic tubes should be controlled. |
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APP N° 544
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Lacquered door handle color control The color of varnished door handles should be controlled. |
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APP N° 543
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Color differentiation of painted plastic components Plastic parts should be color differentiated. For this purpose, a color sensor type SPECTRO-3-100-COF-d6.0-CL is used. |
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APP N° 542
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Differentiation of metalized door handles Metalized door handles should be color differentiated. |
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APP N° 537
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Color differentiation of interior plastic parts Plastic parts, which are used in the automotive interior field, should be color differentiated |
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APP N° 534
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Differentiation of metal chain links Metal chain links should be differentiated by thickness. The thickness of the one size is 2.0mm, whereas the other size has a thickness of 2.3mm. |
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APP N° 533
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Detection of chatter marks on metal bands Defects inside bimetallic bands will be marked with chatter marks. These chatter marks should be proper detected during the further processing and the damaged part of the metal stripes should be removed from the finishing later on |
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APP N° 532
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Differentiation of automotive interior parts Interior parts used in the automotive industry should be differentiated |
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APP N° 530
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Seam color detection on leather automotive interior components The color of the seam on leather components should be controlled |
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APP N° 528
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Color differentiation of safety seat belts Seat belts should be color controlled and differentiated. |
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APP N° 526
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Color differentiation of leather imitations Leather imitations in the interior automotive field should be color differentiated. |
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APP N° 525
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Color differentiation of loudspeaker grids The color of loudspeaker grids should be differentiated. |
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APP N° 524
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Color-gloss differentiation of black interior parts Black leather imitation components from the automotive interior field should be differentiated from black fabric as well as from black plain plastic parts. |
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APP N° 523
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Differentiation of alcantara and fabric interior components Different colored alcantara and fabric interior components for the automotive industry should be distinguished. |
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APP N° 509
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Color differentiation of flaps in cup holders Black flaps should be color differentiated from dark brown flaps. During the tests the flaps are already integrated into the cup holder. |
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APP N° 508
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Notch presence detection on a shock absorber A notch on a metal shock absorber should be detected. It has to be taken into account, that the notch is very shiny. |
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APP N° 507
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Color and structure differentiation of automotive interior components In practice, a proper color-gloss differentiation between most of the interior components can be realized, however, it has to be taken into account, that the difference in gloss as well as in color between the fabrics and the alcantara components is small, thus the structure difference should be used to differentiate even those products. |
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APP N° 506
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Color differentiation of painted plastic components Painted plastic components used for the interior automotive area should be color differentiated. |
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APP N° 501
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Color differentiation of half shells of bush bearings Half shells of friction-type bearings should be color differentiated. |
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APP N° 500
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Primer presence control on a black painted metal frame The presence of a primer should be detected on a black painted metal frame. |
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APP N° 499
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LED color control on interior components The color as well as the intensity of LEDs, integrated in interior components, should be controlled. Furthermore, on components without LEDs the presence of a cover plate should be checked. |
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APP N° 497
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Color differentiation of metal loudspeaker grids Two kinds of metal loudspeaker grids should be color differentiated. |
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APP N° 484
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Particle size measurement in a spray jet The size of particles in a spray jet should be measured. |
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APP N° 483
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Spray jet control during the movement The spray jet of a spray nozzle should be controlled during the movement. |
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APP N° 479
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Color differentiation of bright seat belt plastic housings Bright seat belt plastic housings should be color differentiated. |
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APP N° 478
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Color differentiation of beige seat belt plastic housings Beige colored seat belt plastic housings should be differentiated. |
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APP N° 477
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Color differentiation of dark seat belt plastic housings Dark seat belt housings should be differentiated. |
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APP N° 476
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Color differentiation of plastic interior components for the automotive industry Plastic components used for the automotive interior field should be color differentiated. |
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APP N° 468
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Color differentiation of lacquered plastic components Car finish should be color differentiated. A rotation around the perpendicular axis of the plastic components should not influence the result of the color control. |
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APP N° 467
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Color differentiation of car door handles Car door handles should be color differentiated. It has to be taken into account, that the door handles are very shiny. |
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APP N° 464
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Spray jet amount control in the Ɛx range The presence as well as the spray amount of a spray jet in the Ex range should be controlled. It has to be taken into account, that a system based on the transmitted light mode cannot be used for this application. |
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APP N° 463
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Oil presence control in metal screw nuts and screws The presence and amount of oil in a screw nut as well as in a screw should be detected directly before border crimping. |
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APP N° 461
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Color control of a red stripe on a fabric The color of a red stripe on a safety belt should be controlled. At this, the red color should remain in a certain tolerance range. |
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APP N° 455
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Seam detection on leather and leather imitations Beige (black) stitching should be detected on beige (black) leather or leather imitations. |
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APP N° 454
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Differentiation of leather and leather imitations Leather and leather imitations used in the interior field should be proper differentiated. |
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APP N° 432
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Color differentiation of lacquered trims Trim strips should be color differentiated. It has to be taken into account, that the lacquered trims are very shiny. |
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APP N° 429
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Color differentiation of waxed threads Waxed threads should be color differentiated. It has to be taken into account, that due to the wax coating the surface of the threads is very shiny. |
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APP N° 425
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Presence control of an oil film on an aluminum surface The presence of an oil film in aluminum housing should be controlled. |
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APP N° 424
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Oil drop presence control on a steel surface The presence of an oil drop on a steel surface should be controlled. |
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APP N° 423
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Double membrane control on breaker plates The presence of one or two diaphragms in a blow-out disk should be differentiated. At this, different types of burst disks are available (copper and aluminum) with different diaphragms (aluminum membrane or steel membrane). |
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APP N° 419
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Differentiation Alcantara (Ultrasuede) and fabric interior equipment Alcantara and fabric interior equipment should be differentiated. |
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APP N° 412
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Edge detection at bellows (fold counting) On bellows the edges should be detected and counted. |
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APP N° 411
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Differentiation of pneumatic cylinders Pneumatic cylinders should be differentiated. At this, the cylinder can be rotated along its axis. |
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APP N° 410
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Frequency control of turbo charger wheels The frequency of turbo charger wheels should be controlled. At this, one of the blades of the wheel is coated with a fluorescent transparent lacquer. |
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APP N° 408
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Differentiation of black and dark gray leather imitation Dark gray and black leather imitation should be distinguished. |
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APP N° 407
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Detection of plastic residues on the start of metal thread Plastic residues on the start of metal threads should be detected. |
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APP N° 403
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Gap size measurement on an aluminum casting of a turbo charger The gap size on the aluminum housing of a turbo charger should be measured. |
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APP N° 401
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Presence control of UV bond on a plastic component The presence of an UV adhesive layer on the backside of a plastic part should be controlled. A false detection even from the front side of the plastic component must be avoided. |
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APP N° 400
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Thickness measurement of a bimetal band The thickness of a bimetal band should be measured contactless during the movement. |
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APP N° 394
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Detection of a fluorescent green and orange mark Orange as well as a green fluorescent marks sprayed on a white fleece should be detected and distinguished. |
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APP N° 393
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Presence control of a Velcro® strip on rear shelf The presence of a Velcro® strip on a hat shelf should be controlled. |
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APP N° 389
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Color control of handles Handles in the automotive field should be color controlled. |
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APP N° 387
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Color differentiation of leather imitations and fabrics in the interior area Different dark and light leather imitations and fabrics should be differentiated. The colors of the different dark parts as well as of the light parts are very close, almost the same, but the structure of the respective surface is slightly different. |
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APP N° 383
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Color differentiation of ultrasonic sensors at a distance of 100mm Ultrasonic sensors should be color differentiated at a distance of 100mm. It has to be taken into account, that the surface of the ultrasonic sensor cap is very glossy. |
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APP N° 382
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Differentiation of black and gray velvet at a sensor distance of 100mm Black and gray interior parts with a velvet casing should be color differentiated at a distance of 100mm. |
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APP N° 381
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Color differentiation of lacquered plastic parts at a distance of 100mm Lacquered plastic parts should be color differentiated. The parts are very glossy and even metallic lacquer should be controlled at a distance of in minimum 100mm. |
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APP N° 380
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Color differentiation of plastic parts in the interior field at a distance of 100mm Plastic interior parts should be color differentiated from a distance of 100mm. |
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APP N° 379
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Detection of a transparent film on a lacquered surface at a distance of 100mm A transparent film should be detected on a shiny lacquered surface. It has to be taken into account that the plastic film has a certain polarization effect. |
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APP N° 377
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Color differentiation of ultrasonic sensors Ultrasonic sensors should be color differentiated. It has to be taken into account, that the surface is very glossy. |
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APP N° 376
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Color differentiation of interior components with velvet surface Parts made for the interior field with a black or dark gray velvet surface should be color differentiated. |
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APP N° 375
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Color differentiation of lacquered plastic components Lacquered plastic parts should be differentiated. It should be taken into account, that the surface is very glossy. |
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APP N° 374
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Color differentiation of plastic parts in the interior field Gray plastic parts should be separated from dark gray plastic parts. |
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APP N° 373
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Detection of transparent film on lacquered plastic components A transparent film should be detected on a black as well as white lacquered plastic part. It has to be taken into account, that the white and the black surface are very shiny and the plastic film as well. |
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APP N° 372
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Quality control of internal gears The width of the teeth as well as the gap between the teeth of internal gears should be controlled. |
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APP N° 368
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Position detection of lacquered metal sheets The edge of different lacquered metal sheets should be precisely detected. Furthermore the distance of the painted metal plates should be measured. At this, it has to be taken into account, that a color gamut as well as gray scale range from shiny black to matt white should be covered. |
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APP N° 360
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Presence control of a blue and a green mark on a gray plastic component A green as well as a blue mark should be present on a gray plastic component. |
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APP N° 357
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Color differentiation of O-rings O-rings should be color differentiated. It has to be taken into account, that the surface of the O-ring is very glossy. |
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APP N° 356
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Differentiation of metal rods Metal rods with an even finish should be differentiated from metal rods with a slotted end. Furthermore a metal rod with a black slotted end should be differentiated from a steel colored end. |
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APP N° 351
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Color control of seat belt plugs Seat belt plugs should be color differentiated. |
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APP N° 350
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Color control of plastic pins Plastic pins which are used for seat belts should be color differentiated. |
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APP N° 349
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Color control of seat belts The fabric of the seat belts should be color controlled. |
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APP N° 348
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Color control of seat belt rubbers Seat belt rubbers should be color differentiated. |
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APP N° 347
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Color control of seat belt sockets Seat belt sockets should be color controlled. |
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APP N° 343
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Detection of a brand name on fog light glasses A logo should be detected on a fog light glass. It has been shown that the brand name in the glass is acting like an optical component and deflects the laser beam in a different way compared to the normal glass surface. |
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APP N° 335
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Presence detection of felt label on a backlight shelf The presence of a felt label on a rear window shelf should be checked. |
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APP N° 334
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Color differentiation of fabrics and leather imitations Fabrics as well as leather imitations should be differentiated in the automotive interior field. |
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APP N° 331
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Detection of red and white diffuse light on interior components The diffuse red and white light should be detected on interior components. |
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APP N° 322
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Detection of a yellow stripe on metal clamps The presence of a yellow striped on metal clamps should be detected. |
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APP N° 318
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Detection of black and gray lacquer coat on metal part In the Ɛx zone of a spray chamber uncoated metal parts should be differentiated from black and gray metal parts. |
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APP N° 316
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Color differentiation of ultrasonic sensor caps from far distance The color of ultrasonic sensor caps should be controlled from a distance of 450mm. |
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APP N° 315
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Adhesive film presence detection on plastic screws The presence of an adhesive film should be controlled on the thread of plastic screws. |
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APP N° 314
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Differentiation of different colored ultrasonic sensors Ultrasonic sensors should be color differentiated. |
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APP N° 313
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Differentiation of different colored plastic parts in the interior field Different colored plastic parts should be differentiated. |
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APP N° 307
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Color Differentiation of leather imitations in the automotive field Different colored leather imitations should be recognized and differentiated. |
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APP N° 298
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Color differentiation of interior components Six different interior components should be color differentiated. The sensor distance should be around 50mm and the detecting range of the color sensor at this distance should be approximately 20mm in diameter. |
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APP N° 297
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Color differentiation of plastic fittings The color of plastic fittings should be controlled. At this, the high gloss factor of the surface reduces the contrast difference between the three different components. |
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APP N° 295
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Detection of a fluorescent coating on black rubber seal The coating on rubber seal should be detected. At this, a fluorescent coating with an excitation wavelength which lies in the UV range (around 365nm … 385nm) is used. This UV light will be converted from the fluorescent coating into the visible blue range. |
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APP N° 293
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Color and contrast control of a tachometer sheet The color of a black tachometer sheet should be controlled; the color as well as the grey scale should remain in a certain tolerance range. |
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APP N° 292
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Presence control of a plastic grid The presence of a white plastic grid on a black background should be detected. |
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APP N° 282
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Counting of stacked metal blanks The correct number of stacked metal blanks should be controlled. |
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APP N° 274
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Detection of machining marks on bimetallic strips of slide bearings Chatter marks on slide bearing stripes should be detected immediately before the grinding process. |
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APP N° 269
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Color differentiation of two plastic parts Two different colored plastic components used in the interior field should be differentiated. |
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APP N° 268
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High speed angle measurement with direction control The angle position of a very fast rotating shaft should be measured; furthermore the direction of the rotation should be controlled |
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APP N° 265
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Detection of a red shiny plastic label The presence of a shiny red plastic label on a black plastic component should be detected. |
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APP N° 264
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Detection of a red color mark on an aluminum rod The task is to detect a red color mark on an aluminum rod (the red color mark informs about defect metallurgic domains in the aluminum rod). At this, the red paint which is used for color marking can differ and furthermore it can happen that the color mark is partly scraped. In addition an aluminum surface can be contaminated with rust (comes from a steel band, which is used for fixing the rods in a former process), which drifts also into the red color. |
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APP N° 263
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Color differentiation of a black and brown center console A black and dark brown plastic center console should be differentiated. It has to be into account, that the surface where the color should be controlled is very shiny. |
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APP N° 262
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Color differentiation between a brown and a black cap in a console A brown plastic cap should be differentiated from a black plastic cap in a console. |
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APP N° 256
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Counting of dishes for water cooling systems The number of dishes in a package should be counted during the movement of the package. |
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APP N° 254
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Detection of punch marks in aluminum surface Punch marks in aluminum surface should be detected. |
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APP N° 253
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Detection of a stamped blue mark on aluminum housing A stamped blue mark should be detected on aluminum housing. At this, the degree of strength of the blue lacquer is changing dependent of the moisture content of the color. |
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APP N° 251
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Color differentiation of plastic interior parts Gray, black and brown interior plastic parts should be differentiated. It should be taken into account, that there is just a bit space for the optical fiber head, but not for the whole color sensor. |
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APP N° 248
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Attitude control of an asymmetric spiral spring The attitude of an asymmetric suppressed spring should be controlled. |
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APP N° 235
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Color differentiation of spray lacquered plastic parts Two different colored plastic components should be distinguished. |
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APP N° 229
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Detection of color marks on slide bearing shells Red, green and yellow color marks as well as no color mark on slide bearing shells should be detected and distinguished. It should be taken into account that the color mark should be detected even if it is partially removed. |
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APP N° 225
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Color differentiation of three different plastic components in the interior field Three different colored plastic parts should be differentiated. |
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APP N° 220
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Lattice texture presence control on a fleece stripe The presence of a lattice texture on a fleece stripe should be controlled. |
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APP N° 210
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Double sheet control of stamping parts in the automotive industry During the handling process of stamped metal parts it happens, that instead of one part two or more parts will be sucked up from a robot. |
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APP N° 192
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Control of the presence of a fluorescent film on a rubber lip A rubber lip for car doors is coated with a thin fluorescent film. The presence of this film should be checked during the production. |
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APP N° 191
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Color differentiation of ultrasonic sensors Ultrasonic sensors for the automotive industry should be color differentiated. At this, the shiny surface of the ultrasonic sensors causes normally a high direct reflection. |
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APP N° 183
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Differentiation of front side and back side from a sound damping carpet The front side should be distinguished from the back side of a sound damping carpet. |
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APP N° 179
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Detection of the seam of leather and leather imitation components The seam of leather and leather imitation components should be detected. |
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APP N° 175
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Color differentiation of two different structured plastic moldings Two different structured plastic components should be distinguished. At this, the background color is exactly the same. |
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APP N° 174
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Differentiation of leather imitations of interior automotive components Different colored interior components should be distinguished. |
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APP N° 172
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Precise counting of folds of aluminum tubes The folds of aluminum tubes should be counted during a fast movement (a few m/s) of the tubes. |
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APP N° 171
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Color differentiation of fabrics in the interior field of the automotive industry Different fabrics should be distinguished by color control. |
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APP N° 169
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Color control of silver colored metal wires The color as well as the gray scale of a silver colored wire can differ in a coil. To avoid these inhomogenities the wire should be color controlled. |
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APP N° 168
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Color differentiation of garnish moldings Different colored garnish moldings should be distinguished. It has to be taken into account, that the components are very shiny. |
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APP N° 167
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Detection of spray marks on the metal surface of water cooler Defective or damaged water coolers will be marked during the assembling process with a blue spray mark. Intensity and size of the color mark, however, differs extremely. |
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APP N° 163
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Presence control of a UV fluorescent yellow coating on a rubber seal A rubber seal is normally coated with a fluorescent layer. This layer is fluorescent in blue if UV light is used. Additionally to this blue fluorescent coating a yellow fluorescent coating is used for marking defect areas on the rubber seal. The task is now to detect the UV fluorescent yellow coating on a rubber seal, which is primary UV blue coated. |
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APP N° 159
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Color control of plastic buttons in the automotive interior field Plastic buttons should be color controlled. It has to be taken into account, that the angle alignment of the plastic buttons is arbitrary during the control process. |
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APP N° 157
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Differentiation of a matt and a glossy chromate knob A matt chromate knob should be differentiated from a glossy chromate knob. |
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APP N° 156
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Color differentiation between black and dark brown plastic interior components Two plastic interior parts should be color differentiated. Due to assembly reasons, the backside as well as the front side of the two components should be controlled, respectively. |
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APP N° 153
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Differentiation between a shaft with and without a tooth system Two different metal shafts should be differentiated. The one has a flat cylindrical surface whereas the other type comes with a cogwheel. |
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APP N° 152
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Detection of fluorescent cured glue on a shaft On a shaft fluorescent glue is used to seal the intersection between the shaft and a roll. |
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APP N° 151
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Differentiation of leather imitations Two black leather imitations should be differentiated and the gloss factor should be documented with a gloss measurement device. |
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APP N° 142
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Control of the orientation of leather imitation The orientation of different colored leather imitations should be controlled. |
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APP N° 141
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Position monitoring of washers in plastic components The orientation of washers (backside or front side above) should be checked. To control from the top (perpendicular to the surface) is not possible due to arrangement reasons. |
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APP N° 139
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Position control of a silicon cap The position of a semi transparent silicon cap should be controlled. |
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APP N° 137
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Positioning of a rubber seal component A rubber gasket should be exact positioned. |
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APP N° 136
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Presence control of an inscription on a rubber seal On a rubber seal the presence of a yellow inscription should be checked. |
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APP N° 135
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Color differentiation of three different colored spiral springs Three different colored spiral spring types should be differentiated. At the position where it should be controlled the position of the coil spring is accidentally oriented. |
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APP N° 134
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Control of the presence of fibers in an aluminum tube In aluminum tubes with a length of approximately 160mm and an inner diameter of 14mm the presence of fibers should be checked, at which a good tube is a tube without any fibers. The tubes can be positioned and turned 360° around, around both ends of the tube there is space enough for mounting the sensors. |
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APP N° 133
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Color control of different components of a gear box After the assembling of a gear box, the different components must be controlled in relation to the color. |
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APP N° 124
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Detection of a metal sheet on a stack Metal plates are removed from a stack with a robot. After the last metal sheet is removed a sensor should inform the robot to avoid that the base plate will be sucked up from the robot too. The base plate can consist of MDF (medium density fiberboard), wood, rubber or even a metal which is different from the metal sheet. |
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APP N° 119
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Differentiation of two colors on a fabric On a fabric for car seats the two colors must be differentiated. |
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APP N° 115
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Quality control of the surface of a cone on a cogwheel The surface of the cone on a cogwheel should be checked. The surface of a proper cone looks very homogeneous; the surface of a bad cogwheel shows grooves and scratches. For investigations the cogwheel can be turned around its axis. The distance from the sensor to the object should be around 200 mm. |
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APP N° 113
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Color differentiation of cogwheels The task is to differentiate between black coated and non-coated cogwheels. Furthermore the minimum distance from the sensor to the object should be 160mm. |
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APP N° 112
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Position control in the Ɛx range The position of a metal blade should be controlled in the Ɛx range over a measuring range of approx. 6mm. |
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APP N° 110
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Spray jet control in the Ɛx range For the spray jet control in the Ɛx range (zone 0) the most suitable system is a unit which comes without electronically components in the Ɛx zone, but with fiber optics. |
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APP N° 105
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Spray jet amount control The density of the spray jet should be controlled. |
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APP N° 99
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Color gloss differentiation of door interior components Different colored interior parts must be differentiated. The color differences between the respective components are relatively small but there is a good difference in the gloss factor due to the different structure of the part. |
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APP N° 97
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Presence control of felt textile on dashboard components On dashboard instruments the presence of felt must be controlled furthermore two felts must be differentiated. |
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APP N° 93
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Differentiation of chrome plated shiny and chrome plated matt components Chrome plated shiny components must be distinguished from chrome plated matt parts. The size of the objects is equal; there is only 8mm space in height under the object for the sensor front end. |
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APP N° 86
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Differentiation of different colored plastic parts with different number of bars Plastic parts with four (the bar located in the middle is shorter) and five long bars must be distinguished independent of the color. |
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APP N° 85
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Detection of a white tape on a pink airbag textile The white tape on a pink airbag textile must be detected. Thereby it must be differentiated between the color of the white tape on the one hand and all of the other background colors of the airbag (pink, pink with red thread, blue and white textile) on the other hand. |
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APP N° 84
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Color differentiation between a black and an uncoated metal gear wheel A black metal gear must be distinguished from an uncoated metal gear. The distance from the sensor to the object should be 160mm and the spot size should be around 3mm in diameter. |
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APP N° 83
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Differentiation of threads on an airbag textile Different colored threads must be differentiated. At this, the treads can be also bicolored. |
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APP N° 82
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Color mark detection on a rubber seal A yellow striped color mark should be detected on a rubber seal. |
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APP N° 81
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V-belt position control The lateral displacement of a V-belt in a V-belt pulley must be controlled, because it happens that the V-Belt lies not properly in the V-belt pulley. |
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APP N° 80
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Color differentiation of interior equipment In the automotive industry different interior parts (wooden as well as plastic and metal elements) must be differentiated. Some wooden and plastic elements are very glossy whereas other components are diffuse. |
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APP N° 74
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Inline gloss measurement of plastic films and laminated plates During the production of plastic films as well as of laminated plates the gloss factor should be measured. |
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APP N° 62
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Color control of tinted glass plates During the assembling of cars the color of the glasses from the side door must be checked. It is only possible to control from one side and even an additional reflector cannot be used. |
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APP N° 53
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Color-gloss differentiation of leather and leather imitations in the automotive interior field In the automotive interior field the different materials looks sometimes very similar. For a proper differentiation of the different products color-gloss detection should be used. |
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APP N° 52
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Differentiation of leather and leather imitations in the automotive interior field Sometimes a color differentiation between interior materials with exactly the same color and the same gloss factor is not possible, even with the best color sensor. Thus another sensor must close this gap. Indeed the different materials may have the same color and the same gloss, but a different structure as shown in the photos. |
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APP N° 42
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Color differentiation of seat-belt buckles For the seat-belt buckles colors like beige, gray and black preponderates, but there are different tones in the respective colors present. |
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APP N° 41
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Color differentiation of control elements in the automotive interior field During the assembling process of the control elements into the dashboard, into the car side doors or into the headliner the color must be controlled. Mostly for the housing of the control elements the same lacquer will be used as for the bodywork, which means that we have to do with very glossy colors. |
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APP N° 40
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Color differentiation of plastic components in the automotive industry In the automotive industry there will be used a lot of plastic components even in the interior area. These components will be used amongst others for the side doors, the car seats, the rear door, the headliner and the dashboard. The colors of these plastic parts are more or less either gray or beige or black. |
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APP N° 39
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Color control of the presence of an airbag label On different positions in a car there are placed airbag warning notices. These labels are fluorescent in the green color range. The background, where the labels are placed, however, is slightly fluorescent in the blue color range. |
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APP N° 38
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Color gloss differentiation of leather and leather imitations in the automotive industry In the automotive interior field components made of leather as well as of leather imitations are available. To avoid, that the wrong parts will be mounted a quality check with a color gloss sensor must be done. |
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APP N° 37
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Color differentiation of car door handles During the assembling of the car doors amongst others the car door handles must be color controlled to avoid that a wrong colored part will be mounted. |
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APP N° 36
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Color differentiation of leather imitations and textiles in the automotive interior field Different leather imitations and textiles which are used especially for car doors, car seats and headliners must be controlled to avoid failures during the assembling. |
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APP N° 35
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Differentiation of carpets in the automotive industry (interior equipment) During the assembling of carpets into the interior equipment the color of the carpet must be controlled. In practice the gray, beige and black color tones of the carpets preponderates. |
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APP N° 34
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Color differentiation of leather and leather imitation (interior equipment) Leather and leather imitations are used for the interior equipment in the automotive industry. |
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APP N° 33
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Determination of the number of airbag webs The number of airbag webs should be detected on a reference background. |
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APP N° 32
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Differentiation of the coated surface from the uncoated surface of an airbag textile During the manufacturing of airbags the coated side of an airbag textile must be detected. There is just a very small difference in color and gloss between the coated and uncoated side of the airbag textile. |
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APP N° 31
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Color differentiation of plastic parts in the automotive interior field Different colored plastic components which are used in the automotive interior field should be distinguished. |
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APP N° 30
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Automotive color lacquer control In the automotive industry lacquered components must be controlled to avoid wrong delivery to the car manufacturers. Components like bumpers, rearview mirror housings, ultrasonic sensors, fuel tank caps, car door handles, car doors and front lids are painted with a glossy lacquer and some colors lies close together. |
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APP N° 13
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Surface control of a piston rod: Steel surface or chrome-plated A piston rod must be controlled whether it is chrome-plated or not. |
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APP N° 12
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Detection of two different colored threads on interior parts The task is to distinguish properly between the two different colored threads (beige and gray). |
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APP N° 10
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Color control of two different seams on two different leather imitations The task is to detect, whether the seam is present on the leather imitation or not. There are two different colored leather imitations, beige and gray and respectively a beige thread as well as a gray thread. |
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APP N° 8
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Color control of ultrasonic sensor caps in the automotive industry during the integration process During the assembling of the ultrasonic sensors into the bumpers the color of the ultrasonic sensor caps must be controlled. |
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APP N° 1
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Quality control during the airbag manufacturing in the automotive industry 1. Surface control of the airbag textile coated / uncoated: One side of the airbag textile is coated, whereas the other side is uncoated. The task is to check, whether the top side is coated. 2. Check of the presence of the plastic foil interlining in the airbag textile: The presence of a plastic foil interlining should be checked through a cut-out of the airbag textile. |
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