Sensor Instruments
Entwicklungs- und Vertriebs GmbH
Schlinding 15
D-94169 Thurmansbang
Telefon +49 8544 9719-0
Telefax +49 8544 9719-13
info@sensorinstruments.de

Praktische Beispiele aus dem industriellen Einsatz
SPECTRO-3-FIO-CL


1) Sprache auswählen:


Pharmacy (Pharmazie) 
N° 427


检查胶囊的颜色和朝向
应在生产期间并直接在包装前监测胶囊的颜色和朝向。

Color and guidance control of capsules
The color as well as the orientation of capsules should be controlled during the production and just before packaging.
Automotive Industry (Automobilindustrie) 
N° 318


探测金属部件上的黑色和灰色漆层
在喷淋室的防爆区域内,应区分未喷漆部件与喷黑漆或灰漆的部件。

Detection of black and gray lacquer coat on metal part
In the Ɛx zone of a spray chamber uncoated metal parts should be differentiated from black and gray metal parts.
Environmental Technology (Umwelttechnik) 
N° 150


废水检测及分类
在此应用中,SI颜色传感器通过对废水的颜色进行检测从而对废水进行分类。传感器镜头可通过观察镜对废水颜色进行检测,甚至传感器的前端镜头可以浸入被测物进行检测。

Waste water detection and classification
Waste water should be detected, controlled and classified. For this purpose sight glasses can be used for the measurement or even dipping the optical front end unit into the waste water is also possible.
Paper Industry / Printing Industry (Papierindustrie / Druckindustrie) 
Packaging Industry (Verpackungsindustrie) 
N° 148


喷雾剂瓶体上色标检测
该应用中SI颜色传感器用于检测位于喷雾剂瓶体上的颜色色标。在检测过程中,需要注意背景颜色和粘缝处所带来的影响。

Detection of color marks on spray cans
Color marks should be detected on different spray cans. Attention should be paid to the background color as well as to the glue line.
Synthetic Industry (Kunststoffindustrie) 
Textile Industry (Textilindustrie) 
N° 131


塑料尼龙线的检测
在此应用中,SI颜色传感器用于检测塑料尼龙线的外径及颜色。

Differentiation of plastic monofilaments
Plastic monofilaments, different in size or in color, should be differentiated.
Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung) 
N° 129


盲孔和盲线的区分
在此应用中,一个铝块上有若干盲孔(不通孔)及盲线需要被区分,而SI传感器可准确将他们识别出来。

Differentiation of blind holes and blind threads
On metal blocs a presence control of blind threads and blind holes should be realized.
Packaging Industry (Verpackungsindustrie) 
N° 128


检测烟盒上的荧光油漆
烟盒上的荧光油漆需要被检测。值得注意的是,除了荧光油漆,烟盒上也会有其它的荧光色标,而SI传感器可将他们一一区分开来。

Color control of a fluorescent lacquer on a cigarette box
The color as well as the intensity of a fluorescent lacquer on a cigarette box should be controlled. It should be noted that there are also other fluorescent marks on the cigarette box, but these colors are different (blue) from the fluorescent lacquer (green).
Chemical Industry (Chemische Industrie) 
N° 126


油漆颜色控制
此应用用于对油漆的颜色进行在线监控,以确定再向油漆里加入哪种颜色。

Color control of lacquers
The lacquer should be inline controlled. At this a special casing is used which will be plunged into the lacquer.
Semiconductor Industry / Electrical Industrie (Halbleiterindustrie / Elektroindustrie) 
N° 114


单色和双色线缆的颜色检测
在绕线的工艺过程中,被绕线缆是单色线缆还是双色/多色线缆必须被检测。在这个工艺中,线缆的传送速度是15m/s,且会在0.5s内绕轴心360°翻转,这个翻转的过程则可用于检测颜色。此应用中线缆的最小外径是1.35mm,最大外径是3mm。双色线缆的制作是在线缆上加涂1条宽度为0.8mm的色带,所以SI颜色传感器的检测光斑选用0.7mm。

Differentiation between single-colored and two-colored cables
During the coiling process of cables it has to be checked, whether monochromatic or dichromatic cables will be winded. At this the cables will be transported with a speed of 15 m/s and the cable will be turned 360° in 0.5 seconds around the axis. This turn around its axis can be used for color control. The smallest diameter of the cables is Ø 1.35 mm and the biggest diameter is around Ø 3mm. To produce a two-colored cable, a single-colored cable is used and a line with a width of approximately 0.8mm will be painted onto the cable, hence a white light spot with a diameter of Ø 0.7mm is used for color control.
Automotive Industry (Automobilindustrie) 
N° 97


检测汽车仪表盘组件中的毡制品的有无
汽车仪表盘组件中的毡制品的有无必须被检测,同时,两种不同的毡制品也必须被区分。

Presence control of felt textile on dashboard components
On dashboard instruments the presence of felt must be controlled furthermore two felts must be differentiated.
Paper Industry / Printing Industry (Papierindustrie / Druckindustrie) 
Packaging Industry (Verpackungsindustrie) 
N° 94


带排孔烟纸烤糊检测
烟纸在用激光烧制排孔的过程中,有时会因为烧制过度而导致烟纸被轻微烤糊。这种被轻微烤糊的烟纸属于次品,必须被区分出来。德国SI颜色传感器可以精确的区分烟纸是否有烤糊。

Inspection of perforated cigarette paper
During the laser perforation of cigarette paper it happens sometimes that around the holes the paper is partially burned. Observed from a certain distance, the cigarette paper looks like a white paper with more or less gray stripes. The perforated stripes should be inline controlled, whether there is a color as well as intensity shift into the gray range. Furthermore, a distinction between burned stripes, slightly burned stripes, proper stripes and no stripes should be possible.
Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung) 
Automotive Industry (Automobilindustrie) 
N° 93


高光及哑光镀铬材料的区分检测
在此应用中,两种配件外形完全一样,一种是高光表面,一种是哑光表面。检测面高度只有8mm,德国SI传感器可以准确区分这两种表面。

Differentiation of chrome plated shiny and chrome plated matt components
Chrome plated shiny components must be distinguished from chrome plated matt parts. The size of the objects is equal; there is only 8mm space in height under the object for the sensor front end.
Synthetic Industry (Kunststoffindustrie) 
Medical Technology / Hygienic Technology (Medizintechnik / Hygienetechnik) 
N° 92


注射器套管颜色检测
注射器套管的颜色必须被检测,哪怕是同一种颜色的注射套管,不同批次产生的色差也需要被严格控制。

Color differentiation of syringe capsules
Syringe capsules must be color differentiated. At this, there should be detected also an unacceptable color change from batch to batch of the same capsule type.
Semiconductor Industry / Electrical Industrie (Halbleiterindustrie / Elektroindustrie) 
N° 91


单色线缆和双色线缆的线缆颜色识别
在此应用中,德国SI颜色传感器用于检测线缆的颜色,不论是单色线缆还是双色线缆都可以被检测出来。线缆传送速度非常快,达到15m/s,最小的线缆外径只有1.35mm。双色线缆中,色带的宽度大约是0.8mm。

Differentiation of a unicolor and a bicolor cable
During the production of cables a differentiation between unicolor and bicolor cable is necessary. The production maximum speed of the cable is approximately 15m/s and the diameter of the smallest cable is around 1.35mm. The cable is rotating around the axis in 0.5 seconds 360° at this velocity. The color stripe of the bicolor cable has a width of about 0.8mm.
Paper Industry / Printing Industry (Papierindustrie / Druckindustrie) 
N° 89


印刷纸质扎带色标检测
在一条长的色带纹中,一小块白色的色标必须被检测出来。这个色带纹有可能是黄色,棕色,红色,蓝色,绿色,紫色,灰色等等。色带传送速度非常快,达到10m/s,白色色标的尺寸只有6mm x 4mm。在这种情况下,要求传感器精确的把色标位置检测出来。

Color mark detection on a paper banderole
A white color mark must be detected on a different colored stripe. Depended of the bank note, the stripe can have a color of e.g. yellow, brown, red, blue, green, violet and grey. The product runs with a maximum speed of approximately 10m/s and the size of the color mark is about 6mm x 4mm. The sensor should deliver precise information about the position of the white color mark.
Automotive Industry (Automobilindustrie) 
Textile Industry (Textilindustrie) 
N° 85


安全气囊织物上的白色胶带检测
从粉色织物,红色丝线及蓝白织物的背景上,检测出白色胶带。

Detection of a white tape on a pink airbag textile
The white tape on a pink airbag textile must be detected. Thereby it must be differentiated between the color of the white tape on the one hand and all of the other background colors of the airbag (pink, pink with red thread, blue and white textile) on the other hand.
Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung) 
Automotive Industry (Automobilindustrie) 
N° 84


黑色齿轮及未镀层齿轮的颜色识别
该应用中,传感器用于识别该齿轮是黑色镀层齿轮还是金属未镀层齿轮,检测距离160mm,光斑直径3mm。

Color differentiation between a black and an uncoated metal gear wheel
A black metal gear must be distinguished from an uncoated metal gear. The distance from the sensor to the object should be 160mm and the spot size should be around 3mm in diameter.
Automotive Industry (Automobilindustrie) 
Textile Industry (Textilindustrie) 
N° 83


安全气囊缝线的颜色识别
安全气囊上不同颜色的缝线必须被识别,这些线还可以是双色的/拼色的。

Differentiation of threads on an airbag textile
Different colored threads must be differentiated. At this, the treads can be also bicolored.
Automotive Industry (Automobilindustrie) 
N° 82


橡胶密封圈上的色标检测
该应用中,橡胶密封圈上有黄色的色标需要被检测出来。

Color mark detection on a rubber seal
A yellow striped color mark should be detected on a rubber seal.
Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung) 
N° 79


滚珠轴承区分
同样尺寸的滚珠轴承,由于密封圈颜色不同,也需要被区分开来。此应用中,一样尺寸的轴承,一种密封圈是金色的,一种是银色的,这两种轴承必须在距离轴承160mm处被检测出来。

Differentiation of ball bearings
Ball bearings with the same size but with a different color ring must be differentiated. At this one ball bearing type has a golden colored inner ring, whereas the other type is equipped with a silver colored inner ring. The ball bearing has to be controlled at a minimum distance of 160mm.
Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung) 
Construction Industry / Ceramic-finish Industry (Bauindustrie / Keramikverarbeitung) 
Furniture Industry / Wood-working Industry (Möbelindustrie / Holzindustrie) 
N° 77


砂带的边缘检测
砂带的边缘需要打磨成一个特定的角度,因此,该角度需要被检测控制。

Edge control of abrasive belts
The edges of abrasive belts must be grinded to a certain degree. Thus, the degree of grinding should be controlled.
Packaging Industry (Verpackungsindustrie) 
N° 72


碳纤维增强塑料薄膜的粉末涂层检测
该应用中,德国SI传感器用于检测碳纤维增强塑料薄膜粉末涂层的厚度。

Detection of powder coating on carbon fiber reinforced plastic films
During the powder coating of carbon fiber reinforced plastic films the quality of the coating (thickness of the layer) has to be controlled.
Paper Industry / Printing Industry (Papierindustrie / Druckindustrie) 
N° 63


印刷业全息参考标记快速检测
全息标记的特点之一就是在特定的角度下,产生平行反射光束。对于大部分全息标记,这个角度是45°,并且反射回来的平行光束垂直于被测物的传输方向。不论是透明材质还是金属材质的全息标记,都可以精准的被SI传感器检测出来。

Super fast detection of holographic reference marks in the printing industry
One of the properties of holographic marks is the direct back reflection of collimated, parallel light under a certain angle. For most of the holographic marks this angle is equal to 45° and the collimated beam is directed perpendicular to the transport direction of the printed foil. This behavior of direct back reflection can be observed on transparent as well as on metalized holographic foils.
Semiconductor Industry / Electrical Industrie (Halbleiterindustrie / Elektroindustrie) 
N° 48


LED颜色检测
在该应用中,传感器用于检测电动牙刷上LED灯的颜色以及ON/OFF次数。

LED color control
On an electrical toothbrush the color of the LEDs should be controlled. Furthermore the ON/OFF times of the LEDs should be determined, too.
Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung) 
N° 46


铝管上的色标检测
该应用中,传感器需检测直线运动中的铝管一端喷涂的红色标记,同时,还需检测铝管另一端是否有黑色字母标记。

Color mark detection on aluminum tubes
A red color mark which is sprayed on an aluminum tube must be detected during the linear movement of the tube. Furthermore on another aluminum tube the presence of black characters and figures should be detected, too.
Automotive Industry (Automobilindustrie) 
N° 42


分辨安全带扣的颜色
在该应用中,传感器需分辨同种颜色不同色调的米色、灰色及黑色安全带扣的颜色。

Color differentiation of seat-belt buckles
For the seat-belt buckles colors like beige, gray and black preponderates, but there are different tones in the respective colors present.
Automotive Industry (Automobilindustrie) 
N° 41


汽车内饰中控制元件的颜色分辨
将控制元件组装至仪表盘、车门及车顶的过程中需要对其颜色进行检测。大多数控制元件的外壳和车身使用的是同样的亮漆,这意味着传感器需要在非常光滑的表面进行颜色检测。

Color differentiation of control elements in the automotive interior field
During the assembling process of the control elements into the dashboard, into the car side doors or into the headliner the color must be controlled. Mostly for the housing of the control elements the same lacquer will be used as for the bodywork, which means that we have to do with very glossy colors.
Automotive Industry (Automobilindustrie) 
N° 40


汽车塑料部件的颜色分辨
汽车内饰中有许多塑料部件,用于车门、座椅、后门、车顶及仪表盘等,主要呈灰色、米色或黑色。SI传感器可用于以上部件的颜色检测。

Color differentiation of plastic components in the automotive industry
In the automotive industry there will be used a lot of plastic components even in the interior area. These components will be used amongst others for the side doors, the car seats, the rear door, the headliner and the dashboard. The colors of these plastic parts are more or less either gray or beige or black.
Automotive Industry (Automobilindustrie) 
N° 31


汽车内饰塑料部件的颜色分辨
传感器需要对汽车内饰中塑料部件的颜色进行区分。

Color differentiation of plastic parts in the automotive interior field
Different colored plastic components which are used in the automotive interior field should be distinguished.
Paper Industry / Printing Industry (Papierindustrie / Druckindustrie) 
Packaging Industry (Verpackungsindustrie) 
N° 27


检测色标(定位标记)
食品行业使用的塑料薄膜在印刷过程中需检测每个印刷单元上的色标。

Detection of color marks (register marks)
During the printing process of plastic foils for the food industry the color mark must be properly detected on each printing units.
Environmental Technology (Umwelttechnik) 
Chemical Industry (Chemische Industrie) 
N° 23


检测有色液体
在水循环过程中需要对水的颜色进行检测。水有可能呈现蓝色(污染)或米色(含油),颜色传感器需检测到这两种情况,保证水质清澈。

Colored liquid control
During a water cycle process the quality of the water must be controlled. It can happen that the water becomes slightly blue (pollution) or beige (oily) in color. Both case must be detected, the water must be clean.
Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung) 
N° 19


金属管道上墨水标记的质量控制
金属管道上使用喷墨打印机做了黑色标记。有时印记没有处在正确的位置上,或覆盖宽度不够,需使用传感器进行检测。

Black ink mark control on metal tubes
On metal tubes, black marks will be applied with an ink jet printer. Sometimes the position of the ink mark is not on the right place or the ink coverage is not sufficient.
Automotive Industry (Automobilindustrie) 
N° 10


两种不同线缝颜色识别
检测两种颜色线缝是否缝合在正确的仿皮上。仿皮分为米色和灰色两种,需要使用米色线和灰色线缝合对应颜色皮革。

Color control of two different seams on two different leather imitations
The task is to detect, whether the seam is present on the leather imitation or not. There are two different colored leather imitations, beige and gray and respectively a beige thread as well as a gray thread.
Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung) 
N° 9


金属杆焊缝检测
金属杆旋转时需要对焊缝进行检测,检测同时需排除金属表面刮痕及锈蚀因素的影响。

Detection of a welding line on a metal rod
The welding line must be detected during the rotation of a metal rod. It has to be taken into account, that there are scratches as well as rust on the metal surface.
Medical Technology / Hygienic Technology (Medizintechnik / Hygienetechnik) 
Textile Industry (Textilindustrie) 
N° 2


搭扣带 ( Velcro® ) 正反面检测
搭扣带正反面检测,区分绒面和钩面。

Hook-and-pile fastener (Velcro®) direction control
The task is to check the direction of the hook-and-pile fastener.


AKTUELLES

Messeteilnahmen:

 •   IFAT Munich 2024
 •   FIP 2024
 •   PRS Europe 2024
 •   SKZ-Innovationstag Recycling
 •   SKZ-Netzwerktag
 •   SKZ-Technologietag
 
•   PRS Middle East & Africa 2024
 •   Plastics Recycling World Expo
     
Europe 2024
 •   Plastics Recycling World Expo
     
North America 2024
 •   PRS Asia 2024
 •   PRS India 2024
 •   European Coatings Show 2025

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Fachartikel:

Rezyklate direkt beim Spritzgießen und der Extrusion prüfen
NIR-Verfahren zur Inline-Kontrolle von Recycling-kunststoffen
Kunststoffe 2/2024

 

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Pressemitteilungen:

Inline-Farbkalibrierung auf Kunststoffrezyklate
(Inline-Farbmesssysteme)

 
Testbericht zur Inline-Farbmessung an Rezyklaten
(Inline-Farbmesssystem)

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Whitepaper:

Sensorsysteme zur Rezyklat-Kontrolle in der Kunststoffindustrie fürs Labor und Inline
Kontrolle der Kunststoffart von Rezyklaten und Neuware mit Hilfe der NIR-Technologie

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Applikationen:

Detektion von Dellen und Beulen auf Metall-Stanzbändern
(N° 801)
Unterscheidung von Leder-, Textil- und Kunststoff- Interieurkomponenten
(N° 802)
Farbmessung von Kunststoffdeckeln
(N° 803)

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WAS IST ...
... Oberflächenspannung?
... Ölverdunstung?
... Ölschichtdickenmessung?

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Software-Neuheiten:

SPECTRO3-MSM-DIG-Scope V1.5 (2021.10.20)
V1.5.2

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