Praktische Beispiele aus dem industriellen Einsatz
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Textile Industry (Textilindustrie)
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APP N° 782
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Seam detection on fabrics The seam on technical fabrics should be detected. |
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APP N° 776
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Seam detection on towels The seam on towels should be detected. |
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APP N° 772
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Thickness control of abrasive carpets The thickness of abrasive carpets should be measured. |
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APP N° 750
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Color measurement of dyed yellow cotton strands The color of cotton strands should be measured during the tinting process. |
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APP N° 749
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Color separation of recycled textiles During the recycling process textiles should be color separated. |
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APP N° 745
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Color measurement of polyester thread The color of polyester thread should be measured. |
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APP N° 744
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Color measurement of polyester mesh The color of polyester mesh should be measured. |
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APP N° 730
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Fiber density control of fiber sheets The density of fiber sheets should be controlled. |
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APP N° 718
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Glue detection on carpet backing The presence of glue should be controlled on carpet backing. |
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APP N° 705
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Differentiation of white paper and white synthetic cotton White paper should be differentiated from white synthetic cotton. |
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APP N° 694
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Fluorescence color control of yarn bobbins The fluorescence color of yarn bobbins should be controlled. |
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APP N° 671
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Backside-, frontside detection of carpets The backside from a carpet should be differentiated from the frontside. |
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APP N° 622
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Fluorescent thread detection on carpets A fluorescent seam should be detected on carpet. |
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APP N° 619
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Color measurement of fabrics Green and olive fabrics should be color controlled. |
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APP N° 605
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Color measurement of red-black patterned fabrics The color of red-black patterned fabrics should be measured. |
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APP N° 604
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Color measurement of gray-blue fabrics The color of gray-blue fabrics should be measured. |
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APP N° 603
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Color measurement of orange fabrics The color of orange – black patterned textiles should be measured. |
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APP N° 582
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Moisture control of fabrics The moisture of textiles should be controlled. |
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APP N° 556
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Color differentiation of threads Different colored threads, used for sewing leather together, should be controlled on sewing machines. |
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APP N° 516
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在尿片的生产过程中检查其中是否存在荧光线 应在加工期间检测尿片中是否有荧光线。 Fluorescent thread presence control in diapers during the production The presence of fluorescent threads in diapers should be inline controlled. |
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APP N° 495
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涂层纺织品的光泽检测 应检测涂层纺织品表面的光泽度系数。 Gloss measurement on coated textiles The gloss of fabrics will be influenced from a special coating and the task should be an inline measurement of the gloss value. |
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APP N° 494
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焊封在透明薄膜中的 T 恤衫的色检 应检测包装在透明薄膜中的 T 恤衫的色彩。 Color control of T-shirts packed in transparent plastic film The color of T-shirts packed in a transparent plastic film should be controlled. |
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APP N° 486
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在不同的纺织品面料上检查颜色标记 应在不同的纺织品上测量颜色标记的 L*a*b* 色值。 Color mark measurement on fabric The L*a*b* values of color marks on different fabric should be determined. |
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APP N° 485
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在卷绕过程中在纱线筒子上检查纺纱层 应在卷绕过程中检查纱线筒子上的纺纱层。 Winding control of yarn on a pirn During the winding of yarn, the correct winding should be controlled. |
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APP N° 461
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安全带上红色条纹的色检 应监测一根安全带上红色条纹的颜色。在此，红红的色彩应保持在一定的公差范围之内。 Color control of a red stripe on a fabric The color of a red stripe on a safety belt should be controlled. At this, the red color should remain in a certain tolerance range. |
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APP N° 460
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检测一种面料由粗到细的过渡 应能在一块织物面料上检测出由粗到细的过渡位置。 Edge position detection on fabric The position of the changeover from rough to fine on a textile should be detected. |
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APP N° 429
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区分蜡线的颜色 应区分蜡线的颜色。在此应注意，线材上蜡后具有很强的光泽。 Color differentiation of waxed threads Waxed threads should be color differentiated. It has to be taken into account, that due to the wax coating the surface of the threads is very shiny. |
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APP N° 426
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纺织品的色检 应在生产线上监测织物的颜色。 Detection of color on fabric The color of different colored fabric should be inline controlled. |
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APP N° 416
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检查主轴的塑料杆上是否有纱线 应检查一根主轴的塑料杆上是否有纱线。 Yarn presence control on plastic spindle The presence of a yarn on a plastic spindle should be controlled. |
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APP N° 391
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识别一幅纺织面料上的荧光线 在纺织行业，荧光线用来作为两幅纺织面料之间的连接点的标记。现在应通过光学技术检测出这根线并加以区分。 Detection of a fluorescent seam on a fabric A fluorescent seam is used in the textile industry to mark the junction of two fabrics; the seam can be fluorescent in orange or yellow and should be detected with an optical sensor. |
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APP N° 296
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识别一个快速运动的塑料纤维束中的一个粗厚点 应监测一个快速运动的塑料纤维束中的粗厚点。为此将一个透射光导体头置于纤维束正常走向的下方不远处，使得光束在纤维束的正常走向上不会衰减。而当出现粗厚点时，光束会被局部遮盖，这反过来又会导致接收器信号减弱。 Detection of a ravel in a fast moved plastic fiber bundle A ravel in a fast moved plastic fiber bundle should be detected. At this, an optical fiber through beam head is placed in way, that the normal plastic fiber bundle stream does not cover the optical beam. However, if a ravel appears, the optical beam will be partly interrupted and this leads to a decrease of the receiver signal. |
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APP N° 247
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检测缝纫针上是否有碳纤维物 用于检测缝纫针上是否有碳纤维物。 Presence control of carbon fibers on a sewing needle The presence of a carbon fiber bundle on a sewing needle should be controlled. It has to be taken into account, that there is only space for the sensor in the direction of the sewing needle. |
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APP N° 243
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织物上荧光线条的检测 用于检测图示织物上的绿色荧光线条，采用UV型的颜色传感器即可满足此应用。 Position control of a fluorescent thread in a fabric The position of a fluorescent thread in a fabric should be controlled. UV light (365nm to 385nm) is necessary for excitation of the fluorescent material. The fluorescent material emits light in the visible range (green). |
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APP N° 234
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织物边缘检测 检测图示网状织物的边缘，该应用中，织物边缘偏差需控制在20mm以内，选用的传感器精度为±2mm。 Edge detection of a fabric The lateral position of a wide-meshed fabric should be controlled in a range of 20mm. At this, the necessary accuracy should be ±2mm and the bandwidth of the analogue output signal has to be a few Hz. |
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APP N° 220
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羊绒织物上格状纹理的检测 用于检测图示羊绒织物上的格状纹路。 Lattice texture presence control on a fleece stripe The presence of a lattice texture on a fleece stripe should be controlled. |
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APP N° 190
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检测织物间的间隙 该应用中，传感器用于检测织物间的间隙。传感器需能检测从暗到亮、颜色不一的织物。 Detection of a gap in a fabric In a fabric a gap should be detected. At this different colored fabric (from dark to bright) are possible. |
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APP N° 171
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汽车内饰布料的颜色检测 该应用中，传感器用于对内饰布料的颜色进行区分。 Color differentiation of fabrics in the interior field of the automotive industry Different fabrics should be distinguished by color control. |
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APP N° 131
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塑料尼龙线的检测 在此应用中，SI颜色传感器用于检测塑料尼龙线的外径及颜色。 Differentiation of plastic monofilaments Plastic monofilaments, different in size or in color, should be differentiated. |
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APP N° 119
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织布表面2种颜色的检测 图示的汽车座椅织布表面有2种颜色，这2种颜色必须被检测。 Differentiation of two colors on a fabric On a fabric for car seats the two colors must be differentiated. |
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APP N° 118
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检测铝制卷轴的转动方向 如图所示，该应用中，一个表面印有绿，蓝，红色标记的铝制转轴会转动，在此过程中，其转动方向和转动频率需被检测。 Detection of the direction of rotation of an aluminum coil The frequency as well as the direction of rotation of an aluminum coil should be detected. There are two red, green and blue color marks on the aluminum coil, respectively. |
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APP N° 117
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绕线颜色的检测 在此应用中，带颜色的线被绕在一个铝制卷轴上。由于安装的限制，传感器必须通过卷轴上的孔来对内部的绕线的线色进行检测。 Detection of a thread on an aluminum coil A thread is wound on an aluminum coil and the height of the coil which is covered from the thread should be detected. Due to the installation situation, the only way to realize it is to look through the holes of the coil. |
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APP N° 108
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单丝表面的打节及缺陷检测 在单丝或者丝线的表面，有时会出现打节及缺陷的情况，这种情况必须被检测出来。如图所示的应用中，不同外径的单丝/丝线都可以被检测。 Knot and defect control of mono filaments Knots as well as defects on mono filaments and threads should be detected. At this, different diameters of filaments and threads are possible and the feed rate lies in the range of a few m/s. |
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APP N° 85
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安全气囊织物上的白色胶带检测 从粉色织物，红色丝线及蓝白织物的背景上，检测出白色胶带。 Detection of a white tape on a pink airbag textile The white tape on a pink airbag textile must be detected. Thereby it must be differentiated between the color of the white tape on the one hand and all of the other background colors of the airbag (pink, pink with red thread, blue and white textile) on the other hand. |
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APP N° 83
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安全气囊缝线的颜色识别 安全气囊上不同颜色的缝线必须被识别，这些线还可以是双色的/拼色的。 Differentiation of threads on an airbag textile Different colored threads must be differentiated. At this, the treads can be also bicolored. |
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APP N° 57
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不同泡沫材料表面荧光标记线的检测 用于检测不同泡沫材料表面荧光标记线。 Detection of a fluorescent line on different colored foamed materials A fluorescent line must be detected on different colored foamed materials. |
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APP N° 35
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汽车内饰地毯的颜色分辨 将地毯安装至车内时需要对地毯的颜色进行检测。实际上主要是对灰色、米色及黑色进行区分。 Differentiation of carpets in the automotive industry (interior equipment) During the assembling of carpets into the interior equipment the color of the carpet must be controlled. In practice the gray, beige and black color tones of the carpets preponderates. |
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APP N° 33
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检测安全气囊织物的层数 在该应用中，需使用传感器检测安全气囊织物的层数。 Determination of the number of airbag webs The number of airbag webs should be detected on a reference background. |
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APP N° 32
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区分安全气囊织物的覆膜面和未覆膜面 安全气囊生产过程中需检测织物的覆膜面。织物覆膜面和未覆膜面的颜色和光洁度仅有微小差别，传感器需对其进行区分。 Differentiation of the coated surface from the uncoated surface of an airbag textile During the manufacturing of airbags the coated side of an airbag textile must be detected. There is just a very small difference in color and gloss between the coated and uncoated side of the airbag textile. |
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APP N° 3
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层压材料带的正/反面检测 该应用中，需使用传感器检测层压材料带的正反面。层压材料带颜色可为白、黑或红。 Detection of the correct direction of a laminated band (front side/back side detection) The direction of a laminated band (Gore laminated band) must be controlled. The color of the band can be white, black or red. |
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APP N° 2
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搭扣带 ( Velcro® ) 正反面检测 搭扣带正反面检测，区分绒面和钩面。 Hook-and-pile fastener (Velcro®) direction control The task is to check the direction of the hook-and-pile fastener. |
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APP N° 1
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汽配行业安全气囊制造过程中的质量控制 1.安全气囊织物面料的表面控制——分辨覆膜/未覆膜 安全气囊织物面料的一面覆膜，另一个面未覆膜，SI颜色传感器可用于检测织物正面是否覆膜。 2.检测织物表面的塑料薄膜 裁断过程中检测织物间的塑料薄膜。 Quality control during the airbag manufacturing in the automotive industry 1. Surface control of the airbag textile coated / uncoated: One side of the airbag textile is coated, whereas the other side is uncoated. The task is to check, whether the top side is coated. 2. Check of the presence of the plastic foil interlining in the airbag textile: The presence of a plastic foil interlining should be checked through a cut-out of the airbag textile. |
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