Praktische Beispiele aus dem industriellen Einsatz
A-LAS-CON1
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Glue line gap detection on transparent label On a transparent label a gap in a glue line should be detected. |
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在喷射过程中测量颗粒大小 应在喷射过程中测量颗粒大小。 Particle size measurement in a spray jet The size of particles in a spray jet should be measured. |
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在运动期间监视喷射情况 应在运动期间监视一个喷嘴的喷射情况。 Spray jet control during the movement The spray jet of a spray nozzle should be controlled during the movement. |
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测量一块石膏板的长度 应测量一块石膏板的长度。 Measurement of the length of gypsum plasterboard The length of gypsum plasterboard should be measured. |
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检测一个钢制销钉的长度 应在一个钢制销钉运动期间测量其长度。此时，金属棒以约每秒钟 2 米的速度运动。 Length control of a metal rod The length of a steel rod should be controlled. At this, the metal rod will be moved with around 2m/s during the measurement. |
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识别铝型材上的缺陷 应识别铝型材上拱起的部位。 Detection of super elevations of aluminum profile Super elevations of aluminum profile should be detected. |
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识别细枝上的枝节 在输送细枝时必须探测出枝节。在此，细枝的输送速度可能不同。此外，应监视100毫米的高度范围。 Detection of embeddings in branches Embeddings should be detected in branches. The transportation speed as well as the thickness of the branches can be different from batch to batch. A working range of a height of 100mm should be detected. |
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测量高速角度并额外检查旋转方向 应测算出快速旋转的编码盘的角度位置，此外，还须确定其旋转方向。 High speed angle measurement with direction control The angle position of a very fast rotating shaft should be measured; furthermore the direction of the rotation should be controlled |
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检查SMD LED的填料 应监测SMD LED的透明填料的物位。在此应注意，不可超过给定的填料高度 (充填过度)。 Overfilling control of SMD LEDs The level of transparent casting compound in SMD LEDs should be controlled with regard to overfilling. |
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检测铝管内有无纤维丝状物质 在此应用中，铝管长度约为160mm，内径约为14mm。合格的铝管内无任何杂物，而不合格的产品内部则清晰可见有纤维状的丝状物质存在。在检测过程中铝管可360度旋转，SI传感器可准确将不合格产品检测出来。 Control of the presence of fibers in an aluminum tube In aluminum tubes with a length of approximately 160mm and an inner diameter of 14mm the presence of fibers should be checked, at which a good tube is a tube without any fibers. The tubes can be positioned and turned 360° around, around both ends of the tube there is space enough for mounting the sensors. |
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透明塑料片上滚花的检测 在此应用中，SI用于检测透明塑料片上的滚花是否存在，在次品中，滚花会部分缺失。 Control of the presence of straight knurling on a transparent plastic closure On a transparent plastic closure the straight knurling should be detected. On incorrect closures the straight knurling is partly not present. |
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用激光光幕检测滴剂 用SI激光光幕可对滴剂的下滴数量及下滴体积进行检测。 Drop control with a laser through beam system The number as well as the volume of drops should be controlled. |
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金属环上的焊缝检测 在此应用中，SI传感器用于检测一个圆形金属环上的焊缝处，在检测过程中，金属环是旋转的。 Detection of a welding line on a metal ring The task is to detect the welding line on a metal ring. During the measurement, the metal ring will be turned around. |
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单丝表面的打节及缺陷检测 在单丝或者丝线的表面，有时会出现打节及缺陷的情况，这种情况必须被检测出来。如图所示的应用中，不同外径的单丝/丝线都可以被检测。 Knot and defect control of mono filaments Knots as well as defects on mono filaments and threads should be detected. At this, different diameters of filaments and threads are possible and the feed rate lies in the range of a few m/s. |
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电子产品针脚宽度检测 如图所示，SI平行光幕用于检测该电子产品的针脚宽度。 Pin width control of electrical components The width of the pins of an electrical component should be controlled. |
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电子产品针脚高度检测 如图所示，该电子产品的针脚高度在需要在线检测。 Pin height control of electrical components The height of the pins of an electrical component should be controlled during the production. |
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喷涂量控制 对喷嘴的喷涂量/喷涂浓度进行控制。 Spray jet amount control The density of the spray jet should be controlled. |
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木制品直径在线检测 在木制棒材产品生产过程中，当棒材运动的时候，产品的外径需要检测。 Inline diameter control of wooden staff During the production of wooden staff the diameter must be controlled while the rod is moved. |
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泡罩包装数量控制 在泡罩包装物传送的过程中，有时会出现同时传送了2层包装的情况，这种情况必须被避免。 Control of the number of blister packages During the handling process of blister packages it can happen, that more than one blister package will be transported simultaneously, this should be avoided. |
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灯丝螺旋位置检测 在灯泡行业，灯丝的螺旋形线圈的位置必须被控制。通常有两种不同的螺旋样式分别有着不同的间隙。灯丝的行进速度约为0.02m/s，根据不同的灯丝型号，灯丝的外径不同（最小0.3mm，最大1.5mm），灯丝螺旋线圈之间的最大间隙是1mm。 Spiral position control on a filament The position of the spiral coil on a filament for the light bulb industry must be controlled. There are two different types of spirals, different in gapping, on the filament. The speed of the filament is approximately 0.02m/s, the diameter of the filament is dependent of the type (min. 0.3mm and max. 1.5mm) and the maximum gapping of the spiral is 1mm. |
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医药行业玻璃瓶喷涂涂层喷射控制 在医药行业的玻璃瓶生产过程中，有些玻璃瓶的内表面会被涂上一层特殊的化学膜，从而使得玻璃瓶面成为哑光面。这种化学膜是通过瓶嘴喷射到瓶内去的，在此期间，瓶身保持上百度的温度。 Spray-jet control during the glass bottle coating process in the pharmaceutical industry During the production of glass bottles for the pharmaceutical industry the inner surface must be coated with a certain chemical film, which makes the bottles diffuse. At this crystals will be sprayed through the bottle neck with a nozzle into the bottle. During this process, the bottles have still a temperature of a few hundred centigrade. |
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助焊剂流量控制 在焊接过程中，配合使用助焊剂这种做法现今已经越来越受到欢迎，尤其是对于一些PCB生产厂家。 只有在需要焊接的地方才需要喷上助焊剂。为此，一种压电式的微型喷嘴会被用来控制下滴极细外径的助焊剂。（外径只有零点几个毫米）。平行光幕式的激光传感器在此有效检测滴出助剂的数量及方向，保证合适剂量的助剂被有效的滴到需要焊接的位置上。 Soldering flux control during the selective flux application Selective soldering in combination with selective flux application becomes more and more popular. Especially manufacturers of mixed assembled PCB boards benefit from this new technology. Only the areas which will be soldered will be covered from the soldering flux. To achieve this, a piezo nozzle is used to generate small flux droplets with a diameter of a few tenth of a millimeter. At this the scattering angle is very small which make sure, that the droplets strike only the scheduled area. The amount as well as the direction of the droplets should be controlled. |
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