Praktische Beispiele aus dem industriellen Einsatz
A-LAS-CON1
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Glue line gap detection on transparent label On a transparent label a gap in a glue line should be detected. |
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Particle size measurement in a spray jet The size of particles in a spray jet should be measured. |
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Spray jet control during the movement The spray jet of a spray nozzle should be controlled during the movement. |
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Measurement of the length of gypsum plasterboard The length of gypsum plasterboard should be measured. |
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Length control of a metal rod The length of a steel rod should be controlled. At this, the metal rod will be moved with around 2m/s during the measurement. |
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Detection of super elevations of aluminum profile Super elevations of aluminum profile should be detected. |
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Detection of embeddings in branches Embeddings should be detected in branches. The transportation speed as well as the thickness of the branches can be different from batch to batch. A working range of a height of 100mm should be detected. |
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High speed angle measurement with direction control The angle position of a very fast rotating shaft should be measured; furthermore the direction of the rotation should be controlled |
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Overfilling control of SMD LEDs The level of transparent casting compound in SMD LEDs should be controlled with regard to overfilling. |
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Control of the presence of fibers in an aluminum tube In aluminum tubes with a length of approximately 160mm and an inner diameter of 14mm the presence of fibers should be checked, at which a good tube is a tube without any fibers. The tubes can be positioned and turned 360° around, around both ends of the tube there is space enough for mounting the sensors. |
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Control of the presence of straight knurling on a transparent plastic closure On a transparent plastic closure the straight knurling should be detected. On incorrect closures the straight knurling is partly not present. |
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Drop control with a laser through beam system The number as well as the volume of drops should be controlled. |
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Detection of a welding line on a metal ring The task is to detect the welding line on a metal ring. During the measurement, the metal ring will be turned around. |
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Detektion av defekter på ledningar och trådar Knutar eller andra defekter på ledningar och trådar av olika diametrar ska detekteras. Transporthastigheten är några fåtal m/s. Knot and defect control of mono filaments Knots as well as defects on mono filaments and threads should be detected. At this, different diameters of filaments and threads are possible and the feed rate lies in the range of a few m/s. |
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Pin width control of electrical components The width of the pins of an electrical component should be controlled. |
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Höjdkontroll på elektriska komponenter I produktionen av elektriska komponenter ska höjden på anslutningspinnarna kontrolleras. Pin height control of electrical components The height of the pins of an electrical component should be controlled during the production. |
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Övervakning av spraymunstycke Kontroll av att spraymunstycket inte är igensatt och att rätt mängd vätska kommer ur munstycket. Spray jet amount control The density of the spray jet should be controlled. |
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Kontinuerlig diametermätning av trästavar Under produktionen av trästavar ska deras diameter mätas kontinuerligt. Inline diameter control of wooden staff During the production of wooden staff the diameter must be controlled while the rod is moved. |
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Kontroll av antalet förpackningar Vid plockning av förpackningar kan det hända att flera förpackningar plockas samtidigt vilket ska undvikas. Endast en ska plockas åt gången. Control of the number of blister packages During the handling process of blister packages it can happen, that more than one blister package will be transported simultaneously, this should be avoided. |
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Spiral position control on a filament The position of the spiral coil on a filament for the light bulb industry must be controlled. There are two different types of spirals, different in gapping, on the filament. The speed of the filament is approximately 0.02m/s, the diameter of the filament is dependent of the type (min. 0.3mm and max. 1.5mm) and the maximum gapping of the spiral is 1mm. |
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Spray-jet control during the glass bottle coating process in the pharmaceutical industry During the production of glass bottles for the pharmaceutical industry the inner surface must be coated with a certain chemical film, which makes the bottles diffuse. At this crystals will be sprayed through the bottle neck with a nozzle into the bottle. During this process, the bottles have still a temperature of a few hundred centigrade. |
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Kontroll av selektiv applicering av flussmedel Selektiv lödning och applicering av flussmedel blir mer och mer vanligt. Enbart de områden som ska lödas ska påföras flussmedel. Flödet av flussmedlet från munstycket är bara några tiondels millimeter i diameter. Mängden och riktningen som flussmedlet sprutas ut med ska kontrolleras. Soldering flux control during the selective flux application Selective soldering in combination with selective flux application becomes more and more popular. Especially manufacturers of mixed assembled PCB boards benefit from this new technology. Only the areas which will be soldered will be covered from the soldering flux. To achieve this, a piezo nozzle is used to generate small flux droplets with a diameter of a few tenth of a millimeter. At this the scattering angle is very small which make sure, that the droplets strike only the scheduled area. The amount as well as the direction of the droplets should be controlled. |
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